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Engineering Foundation
Workshop Technology and Safety
10 Sections
42 Lessons
8 Weeks
Curriculum
10 Sections
42 Lessons
8 Weeks
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Week 1: Workshop Safety, Measurement and Marking Out
5 Items
1.1
Week 1 Day 1: Workshop Hazards, PPE and Safe Working Procedures
40 Minutes
1.2
Week 1 Day 2: Precision Measurement — Vernier, Micrometer and Gauges
40 Minutes
1.3
Week 1 Day 3: Marking Out Tools and Techniques
40 Minutes
1.4
Week 1 Day 4: Practical — Marking Out and Measuring a Simple Component
60 Minutes
1.5
Week 1 Day 5: Week 1 Quiz — Safety and Measurement
25 Minutes
Week 2: Hand Tools and Bench Work
5 Items
2.1
Week 2 Day 1: Files, Hacksaws, Chisels and Scrapers
40 Minutes
2.2
Week 2 Day 2: Taps, Dies and Thread Cutting
40 Minutes
2.3
Week 2 Day 3: Bending, Folding and Simple Sheet Metal Work
40 Minutes
2.4
Week 2 Day 4: Practical — Bench Work Project (Bracket or Clamp)
60 Minutes
2.5
Week 2 Day 5: Week 2 Quiz — Hand Tools and Bench Work
25 Minutes
Week 3: Drilling, Turning and Basic Machining
5 Items
3.1
Week 3 Day 1: Drilling Machines, Speeds, Feeds and Coolants
40 Minutes
3.2
Week 3 Day 2: Centre Lathe — Parts, Controls and Safety
40 Minutes
3.3
Week 3 Day 3: Turning Operations — Facing, Parallel Turning and Grooving
40 Minutes
3.4
Week 3 Day 4: Practical — Turn a Simple Shaft or Pin
60 Minutes
3.5
Week 3 Day 5: Week 3 Quiz — Drilling and Turning
25 Minutes
Week 4: Milling, Grinding and Surface Finishing
5 Items
4.1
Week 4 Day 1: Milling Machines — Vertical and Horizontal
40 Minutes
4.2
Week 4 Day 2: Milling Operations — Slab, Face and End Milling
40 Minutes
4.3
Week 4 Day 3: Grinding Wheels, Surface Grinding and Tool Sharpening
40 Minutes
4.4
Week 4 Day 4: Practical — Mill a Keyway or Flat Surface
60 Minutes
4.5
Week 4 Day 5: Week 4 Quiz — Milling and Grinding
25 Minutes
End of Month 1 Test
1 Item
5.1
End of Month 1 Test — Safety, Bench Work and Basic Machining
60 Minutes
Week 5: Arc Welding and Fabrication
5 Items
6.1
Week 5 Day 1: Welding Safety, Equipment and Electrode Selection
40 Minutes
6.2
Week 5 Day 2: Strike an Arc, Bead Running and Welding Positions
40 Minutes
6.3
Week 5 Day 3: Butt, Lap, Tee and Corner Joints
40 Minutes
6.4
Week 5 Day 4: Practical — Weld a Fabricated Frame or Bracket
60 Minutes
6.5
Week 5 Day 5: Week 5 Quiz — Arc Welding
25 Minutes
Week 6: MIG/TIG Welding and Brazing
5 Items
7.1
Week 6 Day 1: MIG Welding — Setup, Gas and Wire Selection
40 Minutes
7.2
Week 6 Day 2: TIG Welding — Principles and Applications
40 Minutes
7.3
Week 6 Day 3: Brazing, Soldering and Adhesive Joining
40 Minutes
7.4
Week 6 Day 4: Practical — MIG or TIG Weld on Sheet Metal
60 Minutes
7.5
Week 6 Day 5: Week 6 Quiz — MIG, TIG and Brazing
25 Minutes
Week 7: Sheet Metal Development and Fabrication
5 Items
8.1
Week 7 Day 1: Sheet Metal Properties and Gauge Selection
40 Minutes
8.2
Week 7 Day 2: Development of Cylinders, Cones and Transition Pieces
40 Minutes
8.3
Week 7 Day 3: Riveting, Bolting and Mechanical Fastening
40 Minutes
8.4
Week 7 Day 4: Practical — Fabricate a Sheet Metal Guard or Chute
60 Minutes
8.5
Week 7 Day 5: Week 7 Quiz — Sheet Metal Fabrication
25 Minutes
Week 8: Workshop Practice Assessment and Maintenance
5 Items
9.1
Week 8 Day 1: Machine Maintenance, Lubrication and Fault Reporting
40 Minutes
9.2
Week 8 Day 2: Tool Care, Storage and Inventory Control
40 Minutes
9.3
Week 8 Day 3: Integrated Workshop Task — Plan, Make and Inspect
60 Minutes
9.4
Week 8 Day 4: Workshop Assessment — Practical Competence Check
60 Minutes
9.5
Week 8 Day 5: Week 8 Quiz — Maintenance and Integrated Practice
25 Minutes
End of Month 2 Test
1 Item
10.1
End of Month 2 Test — Welding, Fabrication and Integrated Workshop Practice
60 Minutes
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